Large-Scale Manufacturing Facility Security Design

A major manufacturer bringing manufacturing operations back to the USA leased an empty shell building exceeding 1 million square feet, requiring comprehensive security design and implementation.

The client leased a massive empty shell building (1+ million square feet) and needed to design and implement comprehensive security systems within a tight timeline. The project required coordination between multiple stakeholders including the general contractor, electrical contractor, local municipality, and the end user. Security requirements needed to address operations, compliance, access control, video surveillance, and integration with building systems while meeting aggressive project deadlines.

Stonos Solutions engaged early in the project to understand the client's operational requirements, security compliance needs, and integration requirements. We worked closely with the general contractor, electrical contractor, and local municipality to ensure security systems were properly integrated into the building infrastructure.

Our team designed a comprehensive security solution including access control, video surveillance, intrusion detection, and security management systems. We interviewed and evaluated multiple subcontractors, ultimately awarding contracts to qualified firms capable of meeting the project timeline and quality standards. Stonos managed boots-on-ground coordination, programming, and commissioning, ensuring seamless integration between all trades and stakeholders.

• Requirements Analysis: Comprehensive evaluation of operational and security requirements
• Security Design: Complete security system design for 1+ million square foot facility
• Stakeholder Coordination: Management of relationships with GC, electrical contractor, and municipality
• Subcontractor Management: Interview, evaluation, and selection of qualified security contractors
• Project Management: End-to-end coordination of installation and integration
• Boots-on-Ground Management: On-site coordination and oversight
• Programming & Commissioning: System configuration, testing, and activation
• Multi-Trade Coordination: Integration with electrical, construction, and building systems

Enterprise access control systems, Video surveillance platforms, Intrusion detection systems, Security management software, Building integration systems

The project was successfully completed within the tight timeline, with comprehensive security systems fully operational. The design and implementation process established strong coordination between all stakeholders, ensuring security systems were properly integrated with building infrastructure. The successful completion of this massive project demonstrated Stonos' ability to manage complex, large-scale security implementations while maintaining quality and meeting aggressive deadlines.